Request a Quote

Al Jurf Industrial Area 1, Ajman, U.A.E.

+971 50 505 1997 · precast@naranpcc.ae

Reinforcement cages being prepared on the Naran production floor

How we manufacture.

Every element follows a controlled, inspected route from the drawing board to your site — engineered for accuracy, strength and consistency.

Our Workflow

From enquiry to installation

Six coordinated stages keep every project moving — accountable, scheduled and quality-checked at each step.

01
Sales
02
Estimation
03
Design
04
Planning
05
Production
06
Site Execution
Machinery & Capabilities

Equipped for scale and precision

A modern plant with the cranes, batching and casting capacity to deliver large, complex precast programmes on schedule.

28
Casting Tables
50 T
Mobile Crane Capacity
150 m³
Daily Output
21,600 m²
Stockyard Area
  • Casting tables28 (12×4, 10×4 & 8×4 tilted)
  • Batching plantELCON — 50 m³/day
  • Portable mixerARMIX — 6 m³/hr
  • Mobile cranesXCMG 25 T & 50 T
  • EOT cranes2 × 9 T (Elkon)
  • Trailer units30 T flatbed + A-frame
  • Table vibrators28
  • Needle vibrators6
  • Welding machines12
  • Rebar cut & bend40 mm capacity
  • Lab equipment12 units
  • Production area7,200 m²
Naran design and planning office
Stage 01

Design & Planning

  • Structural calculations are prepared and submitted to the client for approval.
  • IFC (Issued for Construction) drawings are prepared and submitted for approval.
  • Fabrication drawings are issued for production.
  • The production schedule is prepared and planned accordingly.
Casting table and formwork preparation
Stage 02

Mould & Formwork Preparation

  • The casting table is marked out as per the fabrication drawing.
  • Side shutters are secured in position by welding along the marked lines.
  • Reinforcement cages are prepared as per the BBS and reinforcement drawings.
Reinforcement cage and embeds placed in the mould
Stage 03

Cage Placing & Fixing Embeds

  • The reinforcement cage is placed in the mould, with spacers to maintain the required concrete cover.
  • Embedded items — lifting hooks, grouting sleeves and MEP openings — are installed in accordance with the fabrication drawings.
Concrete transported by crane and poured into moulds
Stage 04

Concrete Mixing & Pouring

  • Concrete is batched in accordance with the approved mix design.
  • It is discharged into buckets and transported to the production yard.
  • The concrete is placed into the moulds and compacted using vibrators for proper consolidation.
Precast elements curing in the Naran stockyard
Stage 05

Curing

  • Cast elements are transferred to the stockyard for controlled curing.
  • Curing continues until each element reaches its required strength and durability.
Deshuttering and finishing of a precast element
Stage 06

Deshuttering, Repairs & Finishing

  • The element is deshuttered once it achieves the required stripping strength.
  • Any damage during stripping is repaired with approved repair mortars.
  • Final finishing is carried out in accordance with the approved mock-up sample.
Quality control inspection and lab testing
Stage 07

Quality Inspection

  • The QC inspector conducts a post-pour inspection in accordance with the fabrication drawings.
  • Dimensional checks and finishing inspections are carried out and recorded.
Finished precast elements loaded for delivery
Stage 08

Final Acceptance & Delivery

  • Upon final approval from the Quality team, elements are cleared for dispatch.
  • Each element is delivered to site with proper packing and specialised transport.
  • Skilled installation teams place every element safely and on schedule.
At a Glance

The precast production flow

Naran precast production flow chart: design and planning, mould and formwork, rebar and inserts, concrete mixing and pouring, compaction and vibration, curing, formwork removal, finishing and repairs, inspection and quality control, storage and delivery
Naran Precast Concrete Co. — Precast Production Flow Chart
Let's Build Together

Quality you can trace — from drawing to delivery

Grade C30–C50 concrete, PC-based admixtures and testing to BS 1881, backed by ISO 9001, 14001 and 45001. Tell us about your project and we'll take it from here.

Request a Quote Chat on WhatsApp